Subfloors must be structurally sound, dry, clean, level, and free from loose debris or contaminants such as plaster drop, mortar, or mastic.
Moisture Testing Requirements:
- Wooden Sub-floors: Target moisture content must be between 12% and 14%.
- Cementitious Screeds/Slabs: Target moisture content must not exceed 3.5% (or 35% to 40% RH measured via the slab humidity box method per BS 8201).
Damp Proof Membranes (DPM) & Underlays:
For cementitious subfloors, fitting a Damp Proof Membrane (DPM) is essential. This can be incorporated within a high-density acoustic underlay, or applied as a heavy-duty polythene sheet (minimum 200 microns thickness) or liquid surface DPM. Polythene joints must be overlapped by at least 200mm and sealed with damp-proof adhesive tape, extending at least 25mm up perimeter walls.
For wooden subfloors, use a breathable building paper (such as bitumen-impregnated Kraft paper) or acoustic foam underlay without an integrated vapor barrier. Voids beneath timber ground-floor subfloors must be properly ventilated with clear air bricks.
Levelling & Flatness:
According to BS 8201, subfloor height deviation must not exceed 3mm over a 2-metre distance using a straight edge. Apply a suitable levelling compound if necessary. De-nib any sharp high spots that could cause boards to rock or pivot. For uneven timber subfloors, overlay with a minimum 6mm exterior-grade plywood, ensuring panel joints do not align with underlying board joints.